Counting Software

WeightControl Count

WeightControl Count is a counting module that requires WeightControl Base. It determines the number of parts from their weight using a reference weight, stores items with reference and tare weights, and exchanges item data and count results with ERP, WMS and production systems through a REST API.

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Requires
WeightControl Base
Integration
REST API · ERP · WMS
Selection
Search · barcode
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Description

WeightControl Count is a counting module for WeightControl Base. It uses a scale to determine the number of parts from their weight, for production, logistics and warehouse work. Count is an extension: WeightControl Base must already be installed or be ordered at the same time.

Counting by weight

Count calculates the number of pieces from a reference weight, so large quantities can be counted in one weighing instead of by hand. The reference weight can be set in four ways:

  • weighing a sample with a known number of pieces;
  • entering the reference weight manually;
  • selecting an item from the database;
  • importing item data from an ERP system.

Multiple decimal places are supported, so very small parts can be counted as well. The scale still determines what is possible; capacity and readability helps with choosing one from the industrial scales range. Count works with precision, counting, laboratory and platform scales of various makes over RS232, USB or a network connection.

Item database and operation

Items are stored with item number, description, reference weight, tare weight and further product parameters, so the reference does not have to be determined again for every job. Operators find an item with the search function or by scanning a barcode, and work on a touchscreen or with a barcode scanner. The interface has a large count display, with a light theme for offices and a dark theme for production areas.

ERP integration through the REST API

Count can be used without integration or be connected to ERP, WMS and production systems through its open REST API. Through the API you can:

  • retrieve item data from the ERP system;
  • write count results back automatically;
  • process production orders;
  • register stock movements.

Connecting a scale through an API explains the integration choices.

Traceability and typical uses

Each count result can be saved with date and time, operator, item information and a unique ID. Together these records form an audit trail for quality control, process management and stock control. Barcode scanners, label printers and report printers can be connected. Typical uses are counting screws and fasteners, electronic components and production parts, order picking, stock checks, batch verification and packing.

Other modules include WeightControl Formula, WeightControl SQC and WeightControl InOut; all are listed under industrial software. Request a quote for Count together with WeightControl Base.

Features

  • Extension module for WeightControl Base
  • Counts parts by weight based on a reference weight
  • Reference from a counted sample, manual entry, the item database or ERP import
  • Multiple decimal places for counting very small parts
  • Item database with reference weight and tare weight
  • Items selected by search or barcode; touchscreen operation
  • Light theme for offices, dark theme for production areas
  • Open REST API for ERP, WMS and production systems
  • Each count saved with date, time, operator, item and unique ID

General

ManufacturerWPL Industries
SeriesWeightControl
TypeCounting software module
Article number87000113
Used inProduction, logistics, warehouses, quality control

Technical specifications

TypeCounting software module
RequiresWeightControl Base
Counting methodNumber of parts calculated from a reference weight
Reference weightWeigh a counted sample, enter manually, select from database or import from ERP
Small partsMultiple decimal places supported
Item databaseItem number, description, reference weight, tare weight, further product parameters
Item selectionSearch function or barcode
OperationTouchscreen or barcode scanner
InterfaceLarge count display; light theme and dark theme
IntegrationOpen REST API for ERP, WMS and production systems
API functionsRetrieve item data, write back count results, process production orders, register stock movements
Record fieldsDate and time, operator, item information, unique ID
Scale typesPrecision, counting, industrial platform and laboratory scales of various makes
Scale interfacesRS232, USB, network connection
PeripheralsBarcode scanners, label printers, report printers
FAQ

WeightControl Count – frequently asked questions

Do I need WeightControl Base to use WeightControl Count?

Yes. WeightControl Count is an extension module and does not run on its own. WeightControl Base must already be installed on the Windows PC or tablet, or be ordered at the same time. Base provides the scale connection, database and user management that Count builds on.

How is the reference weight determined?

There are four options: weigh a sample with a known number of pieces, type in the reference weight, select an item from the database where the reference weight is already stored, or import the item data from your ERP system. Multiple decimal places are supported for very small parts.

Can WeightControl Count exchange data with our ERP or WMS?

Yes. Count has an open REST API. External systems can use it to supply item data, receive count results automatically, process production orders and register stock movements. Describe your ERP or WMS in your quote request so the integration can be discussed.

What is recorded for each count?

Each count result can be stored with the date and time, the operator, the item information and a unique ID. This creates an audit trail of counting activities that can be used for quality control, process management and stock control.

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